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大流量螺杆泵用于油庫裝卸泵,原油中轉泵為石化,電力行業提(tí)供保障
發布時(shí)間:2015-6-3 15:40:16 點擊次數:

  

●性能範(fàn)圍:Range of performance:

    1、最高工(gōng)作壓力4.0MPa  1, the maximum working pressure of 4.0 MPa

    2、流(liú)量範圍 11000m3/h 2, 1 ~ 1000 m3 / h flow range

    3、溫度範圍-20120  3-20 ~ 120 , temperature range

    4、介(jiè)質粘度 13000mm2/s,降低轉速可達到106mm2/s 介質(zhì)粘度對雙(shuāng)螺杆泵性能影響較大,泵的名義排量是指在(zài)特定粘度條件(jiàn)下的排量,為保證(zhèng)泵能在較高效率(lǜ)下工作,在試驗(yàn)不充分時,建議按下列粘度條件選擇轉速:介質粘度cSt轉速r/min  <4001500 < pan> 400 12001000  12003600750

    4, 1 ~ 3000 was/s, medium viscosity reducing speed can reach 106 was/s medium viscosity influence the performance of double screw pump, pump displacement refers to the specific viscosity of conditions in the name of the displacement, in order to ensure the pump can work in high efficiency, when the test is not sufficient, suggestion choice speed on the viscosity of the following terms and conditions: medium viscosity cSt speed r/min < 4001500 400 ~ 12001000, 1200 ~ 400.

    ●雙螺杆泵有(yǒu)密(mì)封式和不密封式(shì)兩種類型,按介質(zhì)從一端還是 從兩端進入齧合空間,雙螺杆(gǎn)又被分為雙吸式和單吸式兩(liǎng)種結構。雙螺杆(gǎn)泵是外齧合的(de)螺杆泵,它利用相互齧合,互不接觸的兩根螺杆來(lái)抽送液體。雙螺杆泵(bèng)為(wéi)一種雙(shuāng)吸式非密(mì)閉的雙螺(luó)杆泵。一端伸出泵外的主動螺杆由原動機驅動。主動螺杆與(yǔ)從動螺杆具有不同旋向的(de)螺紋。螺(luó)杆與泵體緊密(mì)貼合。從動螺杆是通(tōng)過同步齒(chǐ)輪由主(zhǔ)動螺杆帶動的。Double screw pump has sealed and not enclosed two types, according to the medium from the side or from both ends into space meshing, double screw was divided into double suction type and structure of single suction type two kinds.Screw pump, twin screw pump is the external gear utilizing the mesh each other, mutual contact of two screw to pumping liquid.Double screw pump is a kind of double suction not airtight double screw pump.Active outside the side out of the pump screw driven by a prime mover.Driving screw and driven screw thread with different handedness.Screw pump body and tightly.Driven screw is driven by synchronous gear by the active screw.

 

    ●雙(shuāng)螺杆泵作為一種容積式泵,泵内吸入室應(yīng)與排出室(shì)嚴密地隔開。因此(cǐ),泵體與螺杆外圓表面及螺杆與螺杆間隙應(yīng)盡可能小些。同時(shí)螺杆與泵體、螺杆與螺杆間又相互形成密(mì)封腔,保證密閉,否(fǒu)則就(jiù)可能有液體從間隙中倒流回去。Double screw pump as a positive displacement pump, the pump suction chamber should be closely separated and discharge chamber inside.Therefore, the pump body and screw cylindrical surface and screw and screw clearance should be as small as possible.Screw pump body and at the same time, each other between the screw and screw and form a sealed chamber, ensure airtight, otherwise there may be liquid backflow from the gap.

    ●雙螺杆泵可分(fèn)為内置軸承和外(wài)置軸承兩種形式(shì)。在内置軸承的結構型式中軸承(chéng)由輸送物進行潤滑。外置軸承結構的雙螺(luó)杆泵工作腔(qiāng)同軸承是分(fèn)開的。由于這種泵的結構和螺杆間存在的側間隙,它可以(yǐ)輸送非潤(rùn)滑性介(jiè)質。此外,調整同步齒輪使得螺杆不接觸,同時将輸(shū)出扭矩的一半傳給從動螺杆。正如所有螺杆泵一樣,外(wài)置軸承式雙螺(luó)杆泵也(yě)有自吸能力,而且多數泵輸送元件本身都是雙吸對稱布置,可消除軸向力,也有很大的吸高。Double screw pump can be divided into internal bearing and the outer bearing two forms.In the built-in bearing structure bearing lubrication by conveying material.Working with external bearing structure of the double screw pump bearings are separated.Owing to the pump structure and side clearance between screw, it can transport non-lubricative medium.In addition, the adjustment of the synchronous gear makes the screw does not contact, at the same time the output torque of the half to driven screw.Like all of the screw pump, external bearing type twin-screw pump, and most are double suction pump element itself symmetric arrangement, can eliminate the axial force, also has a lot of high absorption.

    ●雙螺杆泵系列産(chǎn)品分為單吸雙螺杆泵和雙(shuāng)吸雙螺杆泵兩大類。該系列産品具有特殊的螺杆(gǎn)型線(xiàn)和與之配套的特殊結構,廣泛(fàn)适用于石油、化工(gōng)、冶(yě)金、鋼鐵、電力、船舶、制(zhì)藥、食品、建(jiàn)材等各種行業,其适用介質之(zhī)多、輸送範圍之廣、應用工況之複雜是其它泵類産品無法比拟的。這些(xiē)特點也(yě)使得該系列泵具有潛在的使用發(fā)展前景。Double screw pump series products are divided into single suction of two kinds of double screw pump and double suction double screw pump.This series of products have special screw lines and form a complete set with the special structure, widely used in petroleum, chemical industry, metallurgy, steel, electricity, shipbuilding, pharmaceutical, food, building materials and other industries, by as much as its applicable medium, transmission range wide, application condition of the complex is unmatched by other pump product.These features also makes the use of this series of pumps with potential development prospects.

    ●泵體内裝有兩根左、有施單頭螺紋的螺杆,主(zhǔ)動螺(luó)杆2由動力機驅動轉動(dòng)時,靠同步齒輪1帶動從(cóng)動螺杆3轉動。兩根螺(luó)杆(gǎn)以及螺杆與(yǔ)泵體. 之間存在着間(jiān)隙,該間隙靠齒輪和軸承保證。其間隙大小,取決于(yú)液體粘度、工作壓力等因(yīn)素。由于每根螺杆兩端螺(luó)紋的旋向(xiàng)相反,螺杆轉動時,由螺杆齧合(hé)線(xiàn)形成(chéng)的泵工作(zuò)腔。Equipped with two left in the pump body, a single thread screw, active screw driven by engine 2 turns, driven by synchronous gear 1 driven screw 3 rotation.Two screw and screw and pump body. There is a gap between the gap by gear and bearing.The gap size, depends on the liquid viscosity, pressure and other factors.Because each thread rotate to the opposite on both ends of the screw, the screw rotates, formed by the screw meshing line pump working chamber.

 

 

   ●該型泵采用雙吸式結構,螺杆兩端處(chù)于同一壓力腔中,軸向力可以自行平衡。兩端軸承采用外裝式,單獨采用潤滑油()潤滑,因而不受輸送介質的影響。兩螺杆(gǎn)間用一對同步齒輪驅動,螺杆齒面間并(bìng)不接觸(chù),而留有一微小間(jiān)隙,介質中(zhōng)的雜質并不能對螺杆齒(chǐ)面産生直接的磨(mó)損(除沖刷外)。 除一(yī)些小排量泵外(2W.W4.0以下),一般在(zài)泵(bèng)體上(shàng)都帶有内流式安全閥,當排放壓力超過額定值時,有一定的保(bǎo)護作用(yòng)。 泵體上的進出口方向有兩種(zhǒng),一為水平(píng)進,水平出;二為水平(píng)進,垂直向上出;用(yòng)戶(hù)可根據(jù)自己需要選(xuǎn)擇。This type pump adopts double suction type structure, at the same pressure in the cavity on both ends of the screw, the axial force can balance itself.Both ends of bearing mounted outside using, lubricated by lubricating oil (grease) separately, and therefore not affected by the medium.With a pair of synchronous gears drive between the two screw, the screw does not contact between tooth surfaces, and leave a small gap, the impurities in medium can not be directly on the screw tooth surface wear (except wash).Except a few small displacement pump (below 2 w. W4.0), generally contain flow relief valve on the pump body, when the discharge pressure exceeds rating, has certain protective effect.There are two kinds of the direction of the import and export on the pump body, one for level, level;Secondly, level, vertical;User can choose according to their own needs.

   ●雙螺杆泵如何進(jìn)行日常維護與保養:daily maintenance and maintenance:

    1、每日的維(wéi)護和保養1, daily maintenance and maintenance

    1.1在螺杆泵停泵(bèng)時檢查(chá)齒輪箱(04)内的油位。若有必要,拆下注油螺塞(131),加油至油标(106)的中心處(chù)為止。1.2聽聽是否有異常(cháng)噪聲與震(zhèn)動。1.3在泵運(yùn)轉時檢查泵是否有洩漏(lòu)。1.1 in the screw pump when the pump is going to check the oil level in the gear box (04).If necessary, disassembling bet on oil plug (131), go to the center of the oil standard (106).1.2 listen to whether there are abnormal noise and vibration.1.3 check for leaks pump when the pump is running.

    注意:對于機械(xiè)密封,在大(dà)多數情況下,由于汽(qì)化導緻從密封洩液孔處觀察不到洩漏,但(dàn)有時少(shǎo)量而又穩(wěn)定的洩漏是允許的。Note: for mechanical seal, in most cases, due to evaporation from seal leakage of fluid leaking hole in observation, but sometimes a small amount and stable leakage is allowed.

    2、每(měi)周檢查與保養2, weekly inspection and maintenance

    2.1對于已經停止工作一(yī)周以上的泵,應打開進、出口閥門,接通(tōng)電動機電源,點動幾次(cì)泵(bèng)。2.2檢查進、出口管道上的(de)閥門是否可以工作正常。

2.1 for pump has stopped working for more than a week, should open the inlet and outlet valve, turn on the motor power supply, pump point move several times.2.2 check whether the valve in the inlet and outlet pipe can work normally.

    3、每季的維護與保養3, quarterly maintenance

    3.1檢查所有基礎上的(de)螺母和(hé)壓緊裝置的螺栓是否(fǒu)松動。3.2安(ān)裝(zhuāng)規定每三月把齒輪箱的油更換一次。松開齒(chǐ)輪(lún)箱(04)的放洩螺塞(130),将齒輪油放掉。擰緊放洩螺(luó)塞,打開(kāi)注油螺塞(131),注(zhù)入清潔的輕油,清洗(xǐ)齒輪(lún)箱。清洗幹淨後(hòu)打(dǎ)開放洩螺(luó)塞,放掉輕油,擰緊放洩螺塞,從注油螺塞口(kǒu)注入規定的齒輪油至油(yóu)标(biāo)(106)中間,擰緊注油螺塞。3.1 check all the nuts and bolts compaction device on the basis of whether is loose.3.2 installation regulations every march the gearbox oil replacement.Loosen the gear box (04) drain plug (130), put off the gear oil.Tighten the drain plug, open the oil plug (131), the injection of light oil cleaning, clean the gear box.Clean after playing open drain plug, release the light oil, tighten the drain plug, from the oil plug mouth into the provisions of the gear oil to oil standard (106), tighten the oil plug.

    4、每年的維護與保養4, the annual maintenance

    4.1檢查聯軸器的對(duì)中(zhōng)情況。4.2對照泵和電(diàn)機的銘牌(pái)的數值,檢查泵的流量、壓(yā)力和功率的情況。如果有必要,在壓(yā)力和流量下降很(hěn)多的(de)情況下(xià),則應對泵進行(háng)拆卸檢修,更換維修已損壞(huài)的部件。當然如果(guǒ)泵的性能仍然令人滿意(yì),則無需拆泵維修。4.1 check the coupling of the situation.4.2 the numerical control of the pump and motor nameplates, check the status of the flow, pressure and power of the pump.If necessary, in many cases fall in pressure and flow, should be made for the pump to remove the maintenance, replacement of repair damaged parts.Of course, if the performance of the pump is still unsatisfactory, you do not need to dismantle the pump maintenance.

    5、潤滑油(yóu)系統油料(liào)更換時(shí)間5 oil, lubricating oil system change of time

    5.1軸承每月加(jiā)入一次3#通用锂基潤滑脂。5.2齒輪箱(xiāng)新泵(bèng)累計250小時更換美孚牌140或長城牌150車用齒輪油;連續運轉每1000小(xiǎo)時,更換一次上述相(xiàng)同的車用齒輪油。5.3機械密封油:保證停機(jī)時油位在檢視孔中心,日常視情況補(bǔ)充,油品牌号:ISO VG22-150VG28(相當于20号機油),每半年更(gèng)換一次。5.1 bearing join once a month 3 # general lithium grease.5.2 new pump gear box has 250 hours to replace mobil card 140 or the Great Wall brand 150 vehicle gear oil;Every 1000 hours continuous operation, the replacement of the same vehicle gear oil at a time.5.3 mechanical seal oil: ensure that the oil level when the stop in the center of the peep hole, supplement daily circumstances, product brand: ISO vg28 VG22-150 (equivalent to 20 oil), replaced once every six months.